Silicone Wristbands Production Process:
First: the design of the artwork
The design of the artwork is generally based on the size of the sample provided by the customer. The drawing is usually done using flat drawing software, such as CDR or AI software. If the customer can't provide the sample, we can complete the customer's request and complete it for free. Design and production of artwork.
Second: open the mold
Opening the mold is the mold master to open the offset according to the designed artwork, then use the offset to engrave the copper, and finally use the copper to engrave the steel mold. Some hand-loop technology molds have a relatively high production technology and a relatively long time; generally, the mold opening period is calculated in five days. With the mold, it will be faster to produce.
Third: color mixing
According to the color code on the international Pantone color card specified by the customer, the color ratio is aligned, and the color difference is very small.
Fourth: approved materials
The material required for each bracelet is electronically weighed, and the general bracelet weighs about 5.5 grams.
Fifth: upper mold production
After the mold is done, it is good to get on the machine. After installing the mold, the machine needs to be warmed up, and a 9-die machine produces about 15,000 pieces per day.
Sixth: quality inspection
After the bracelet is produced, it must be checked and checked. It depends mainly on whether it meets the specifications. If there is any discrepancy, it will be completely disposed of.
Each bracelet will be left with a residual edge. After passing the inspection by the quality inspection department, the product will be sent to the post-process department for trimming. (The average number of trimmings per person per day is about 3,000).
Eighth: finished product inspection
After repairing the side, it is the finished product. It is also necessary to send the finished product back to the quality inspection department to check the quality of the trimming, whether there are any unqualified products, and if it is to be scrapped.
Ninth: Packaging Department
After the repaired products have passed the inspection, they will be packaged according to customer requirements. The packaging is divided into PP bags and two packages. Both are 100 packs. Usually 20 packs a box (2000) are export standard boxes. Generally boxed according to customer requirements.
Tenth: Inspection before sealing
After the packaging is completed, the quality inspection department will check the quantity. If there is no problem, it will be sealed and sent to the warehouse for delivery.
How to identify silicone bracelet
Silicone Wristbands Distinguish between appearance and feel:
1. The fake silicone rubber wristband is easy to deform, but the real silicone rubber will feel good rebound and the tear deformation is relatively small.
2, there is a split surface sand surface, really silicone rubber if the surface layer has no special treatment, the hand will feel smoother when touched, because there will be a layer of grease-like substances in the surface layer.
3, silicone rubber surface is easy to stick dust, hair and other impurities.
The fake wristband is black after the fire, and the real silicone wristband is the color of the silicone burning edge, regardless of the color of the hand. The burning residue is powdery.
Silicone Wristbands Common Problem
1. What is your minimum order quantity? Can you have more than one color?
A: We have a minimum order quantity of 1000, but you should understand that the quantity is large, the cost is lower than the cost, and the price will be better. If the quantity is small, you may have to pay a higher unit price. The color can be multiple.
2. Can I get your samples?
A: Of course, if you need us to provide you with our samples, please contact us! We need to know your company name, name, address, contact number, fax number, and the number of expected orders. You can fax it to us or write it in your email to contact us!
3. Customize my own silicone bracelet, do you need to open the mold?
A: If the bump process is necessary to open the mold.
You do not need to pay for the mold in the following cases
1. LOGO adopts silk screen printing and the size of the bracelet is standard size (202*12*2mm);
2. Regular size light version bracelet.
3. Repeat when doing. Everything is not charged;
4. The number of more than 300,000 can be exempted from the mold fee.
How long does it take to proof and how is the fee charged?
A: The cost depends on the style of the bracelet. If it is a simple gravure logo, you can send samples according to your requirements within 5 days.
5. What is your daily output?
A: Depending on the number of molds, the average daily output is about 5000PCS. Our factory can produce more than 30,000 finished products a day, depending on the process.
Six: Does your silicone raw material meet environmental standards?
A: The raw materials for our silicone bracelets are all high-quality silicone. We can provide the corresponding SGS and ROHS reports.